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NFPA and OSHA Flammable Liquids Classification

Petroleum liquids with a flash point are primarily classified into two main categories: Flammable Liquids and Combustible Liquids.  This classification is based on their flash point, which is the lowest temperature at which a liquid gives off enough vapor to form an ignitable mixture with air near its surface.  Here's a breakdown of the classifications, commonly defined by organizations like NFPA (National Fire Protection Associatio) and OSHA (Occupational Safety and Health Administration): 
 
NFPA (National Fire Protection Association)
 
Flammable Liquids (Class I Liquids)  -  These are liquids that have a flashpoint below 100°F (37.8°C).  They pose a higher fire hazard because they can ignite easily at normal working temperatures.  Flammable liquids are further divided into categories:
  • Class IA  -  Flash point below 73°F (22.8°C) and a boiling point below 100°F (37.8°C).
  • Class IB  -  Flash point below 73°F (22.8°C) and a boiling point at or above 100°F (37.8°C).
  • Class IC  -  Flash point at or above 73°F (22.8°C) and below 100°F (37.8°C).
Combustible Liquids (Class II and Class III Liquids)  -  These are liquids that have a flash point at or above 100°F (37.8°C).  They generally require a higher temperature to ignite compared to flammable liquids.  Combustible liquids are divided into:
  • Class II Combustible Liquids  -  Flash point at or above 100°F (37.8°C) and below 140°F (60°C).
  • Class III Combustible Liquids  -  Flash point at or above 140°F (60°C).
    • Class IIIA  -  Flash point at or above 140°F (60°C) and below 200°F (93°C).
    • Class IIIB  -  Flash point at or above 200°F (93°C).
Non-Combustible Liquids  -  Liquids with a flash point above 200°F (93.3°C) or those that do not sustain combustion.  These are generally considered low fire risk, such as heavy lubricating oils.
 
 
OSHA (Occupational Safety and Health Administration)
  • Category 1  -  Flash point below 73.4°F (23°C) and a boiling point at or below 95
  • Category 2  -  Flash point below 73.4°F (23°C)
  • Category 3  -  Flash point at or above 73.4°F (23°C) and a flash point at or below 140°F (60°C).  This category includes liquids that were previously often classified as "combustible" under older systems.
  • Category 4  -  Flash point above 140°F (60°C) and a flash point at or below 199.4°F (93°C).  These liquids have higher flash points, making them less prone to ignition at typical room temperatures, but they still pose a fire hazard, especially when heated.
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