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Flat Plate Welds

apc 1

Axial Force on Butt Weld formula

\( \sigma \;=\;   \dfrac{ P }{  L \cdot t  }   \)
Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \) \( Pa \)
\( L \) = length of weld \(in\) \(mm\)
\( t \) = plate thickness \(in\)  \(mm\) 
\( P \) = total axial force \(lbf\) \(N\)

     

bpc 2

Axial Force on Fillet Weld formula

\( \sigma \;=\;   \dfrac{ P }{ L \cdot \left( h_1 + h_2  \right)     }     \) 
Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \)  \( Pa \) 
\( L \) = length of weld \(in\)  \(mm\) 
\( P \) = total axial force \(lbf\) \(N\)
\( h_1 \) = weld penetration \(in\) \(mm\) 
\( h_2 \) = weld penetration \(in\) \(mm\) 

     

bpc 3

Bending Moment on Butt Weld formula

\( \sigma \;=\;   \dfrac{ M }{  L \cdot t  }   \)
Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \)  \( Pa \) 
\( M \) = bending moment \(lbf-in\) \(N-mm\) 
\( L \) = length of weld \(in\)  \(mm\) 
\( t \) = plate thickness \(in\) \(mm\) 

     

fpc 4

Bending Moment on Fillet Weld formula

\( \sigma \;=\;   \dfrac{ 3 \cdot t \cdot M }{  L \cdot t \cdot \left( 3\cdot t^2 - 6 \cdot t \cdot h + 4 \cdot h^2 \right)  }   \)
Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \)  \( Pa \) 
\( M \) = bending moment \(lbf-in\)  \(N-mm\) 
\( L \) = length of weld \(in\)  \(mm\)
\( t \) = plate thickness \(in\)  \(mm\)
\( h \) = weld thickness \(in\)  \(mm\)

        

fpc 5

Axial Force on Angled Butt Weld formulas

\( \sigma \;=\;   \dfrac{ P \cdot cos  \theta }{ A }     \)

\( \sigma \;=\;   \dfrac{ P \cdot \left( cos  \theta \right)^2 }{ t \cdot L }     \)

\( \theta \;=\;   \dfrac{ P \cdot sin \theta }{ A }     \)

\( \theta \;=\;   \dfrac{ P \cdot sin  \left(2 \;\theta\right) }{ 2 \cdot t \cdot L }     \)

Symbol English Metric
\( \tau \) (Greak symbol tau) = shear stress \(lbf \;/\;  in^2 \) \( Pa \)
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \) \( Pa \)
\( \theta \) (Greek symbol theta) = angle of weld to load \(deg\) \(rad\)
\( L \) = length of weld \(in\) \(mm\)
\( P \) = total axial force \(lbf\) \(N\)
\( A \) = weld throat area \(in\) \(mm\)
\( t \) = weld throat thickness \(in\) \(mm\)

      

fpc 6

Bending Moment on Butt Weld formula

\( \sigma \;=\;   \dfrac{ M }{ E  }     \)

\( \sigma \;=\;   \dfrac{ 6 \cdot M }{ L \cdot t^2  }     \)

Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \) \( Pa \)
\( M \) = bending moment \(lbf-in\) \(N-mm\)
\( L \) = length of weld \(in\) \(mm\)
\( E \) = modulus of weld section \(lbf \;/\;  in^2 \) \( Pa \)
\( t \) = weld throat thickness \(in\) \(mm\)

             

fpc 6

Torsion Moment on Butt Weld formula

\( \tau \;=\; \dfrac{ T }{ E  }     \)

\( \tau \;=\; \dfrac{ T }{ \delta \cdot L \cdot t^2  }     \)

\( \delta \;=\; \dfrac{ L }{ 3 \cdot L + 1.8 \cdot t^2  }   \)

Symbol English Metric
\( \tau \) (Greak symbol tau) = shear stress \(lbf \;/\;  in^2 \) \( Pa \)
\( L \) = length of weld \(in\) \(mm\)
\( E \) = modulus of weld section \(lbf \;/\;  in^2 \)  \( Pa \)
\( \delta \) (Greak symbol delta) = section modulus factor \(dimensionless\) \(dimensionless\) 
\( T \) = torque force \(lbf-in\) \(N-mm\)
\( t \) = weld throat thickness \(in\) \(mm\)

        

fpc 6

Bending Moment on Butt Weld formula

\( \sigma \;=\; \dfrac{ M }{ E  }     \)

\( \sigma \;=\; \dfrac{ 6 \cdot M }{ L^2 \cdot t  }     \)

Symbol English Metric
\( \sigma \) (Greek symbol sigma) = stress in weld \(lbf \;/\;  in^2 \) \( Pa \)
\( M \) = bending moment \(lbf-in\) \(N-mm\)
\( L \) = length of weld \(in\) \(mm\)
\( E \) = modulus of weld section \(lbf \;/\;  in^2 \) \( Pa \)
\( t \) = weld throat thickness \(in\) \(mm\)

 

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